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Transportation

FMCSA Safety Ratings and Out-of-Service Orders: A Buyer's Guide

The Federal Motor Carrier Safety Administration (FMCSA) rates commercial motor carriers based on compliance and safety data. For any buyer using transportation vendors, these ratings are a direct risk signal.

6 min read

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Search by USDOT number or company name. FMCSA safety ratings and out-of-service history are included in every carrier profile.

What is FMCSA?

The Federal Motor Carrier Safety Administration (FMCSA) is the agency within the Department of Transportation responsible for regulating commercial motor vehicles in interstate commerce. FMCSA issues operating authority to carriers, conducts compliance reviews, and publishes safety data for every registered motor carrier in the US.

Every commercial motor carrier operating in interstate commerce must register with FMCSA and receive a USDOT number. This number is the primary identifier for a carrier in FMCSA systems — and the most reliable way to look up a transportation vendor's safety record.

FMCSA safety ratings explained

FMCSA assigns safety ratings following a compliance review (on-site or off-site investigation of a carrier's operations). There are three possible ratings:

RatingWhat it meansImplication for buyers
SatisfactoryCarrier has adequate safety management controls in placeBaseline standard — does not indicate outstanding performance
ConditionalCarrier has some safety management controls but significant deficiencies were foundElevated risk — carrier may remain operational but requires monitoring
UnsatisfactoryCarrier lacks adequate safety management controls; is operating in violation of federal safety regulationsHigh risk — an unsatisfactory carrier is subject to operations shutdown
Not RatedCarrier has not had a compliance reviewMost carriers are not rated — no rating does not mean clean record; review SMS data

Important: Most carriers have no safety rating at all. A "Not Rated" status is normal and does not indicate a problem. Focus instead on the Compliance, Safety, Accountability (CSA) scores and out-of-service order history.

What is an out-of-service order?

An out-of-service (OOS) order is an immediate enforcement action issued by a federal or state inspector when a carrier, driver, or vehicle has a critical safety violation that presents an imminent hazard. The carrier or vehicle is prohibited from operating until the violation is corrected.

OOS orders are issued at roadside inspections, compliance reviews, or following crashes. Common reasons include: brake failure, hours-of-service violations, driver disqualification, or hazardous materials violations.

A carrier with a pattern of OOS orders — particularly vehicle OOS orders — signals systematic failure in maintenance and compliance management. For a buyer, this is a direct operational and liability risk.

OOS rates — what the numbers mean

FMCSA publishes OOS rates for carriers: the percentage of inspections that resulted in an OOS order. National averages provide a benchmark:

CategoryNational average OOS rate (approx.)Concern threshold
Driver OOS~5%Above 6% — flagged in FMCSA SMS
Vehicle OOS~20%Above 21% — flagged in FMCSA SMS
Hazmat OOS~4%Above 4.5% — flagged in FMCSA SMS

How KnowVendor surfaces FMCSA data

KnowVendor links FMCSA carrier records to legal entities using the USDOT number — a deterministic identifier that directly identifies the registered carrier. Carrier profiles include operating status, safety rating, OOS history, and the census data on file with FMCSA.

For carriers that are also registered federal contractors, the FMCSA profile is linked to the SAM entity record via shared identifiers — giving you a combined view of federal registration status and transportation safety record in one place.

Red flags to look for

  • Unsatisfactory safety rating — do not engage until the rating is upgraded
  • Active OOS order on the carrier — carrier cannot legally operate interstate
  • OOS rate significantly above national average — systematic maintenance or compliance issues
  • Inactive operating authority — carrier's federal authority has been revoked or lapsed
  • Recent crash data — review number of crashes per million miles in the carrier snapshot

FMCSA data in context

FMCSA data applies specifically to motor carriers — trucking companies, freight brokers, and passenger carriers. For non-transportation vendors, FMCSA is not relevant. For transportation vendors, it is one of the most important signals available because it comes directly from federal inspections of actual operations.

Combine FMCSA data with OSHA inspection history for a complete picture of a logistics or construction vendor's safety culture. See the due diligence checklist for a full workflow.

Check a carrier's FMCSA record

Search by USDOT number or company name. FMCSA safety ratings and out-of-service history are included in every carrier profile.

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Related guides

How to Read a Vendor's OSHA Inspection History

Transportation and logistics vendors with field operations often have OSHA inspection records alongside their FMCSA data.

Vendor Due Diligence Checklist

FMCSA is one of five key checks in a complete vendor due diligence workflow.

How to Verify a Federal Contractor Before Onboarding

Federal transportation vendors require FMCSA checks alongside SAM registration and exclusion checks.

How to Check if a Vendor Is SAM Excluded

Carriers doing federal work must also be checked against the SAM exclusion list.